Contact Details:
Tel nr: +27 (0)21 975 2852
Email: info@bestbier.co.za
Address Details:
Bestbier Solutions (Pty) Ltd
Unit 10 The Reserve 2
Capricorn Way
Brackenfell
Cape Town
South Africa
Tessonics RSWA F2
Ultrasonic Quality Inspection Platform
F2 is an ultrasonic device designed for NDE and quality control for various applications, including resistance spot welds, and adhesive joints. Using the unique technology of multi-channel ultrasonic matrix arrays, this portable and simple-in-operation device is capable of producing internal ultrasonic C-scan images of defects and structures.
Our algorithms evaluate the quality determining features that can be compared to predefined specifications. To further improve the operator’s experience, our software assists in making decisions in automatic or semi-automatic mode, guides through the inspection routines with easy to understand graphics, stores the record of the inspected parts and integrates into a larger infrastructure with centralized inspection planning and reporting.
Features and Benefits
Features
The F2 Platform is configurable as:
-
- RSWA
- Resistance spot weld analyzer
- ABIS
- Adhesive bond inspection system
- RSWA
The built-in electronics supports:
- Probes with built in identification system
- Unrestricted matrix element counts
- Replaceable probe cables
- Single-frame and continuous live data acquisition modes
Benefits
- The infrastructure solutions supplied with the platform include: planning and managing the routine inspections, data synchronization, reporting, and integration with existing customer systems.
Applications
- RSWA Mode: 2T and 3T welded stacks
- ABIS Mode: Adhesion bonded stacks
- Materials: Steel and Aluminum; 0.6 – 2.4 mm plate thicknesses
- Coatings: Bare, coated, and painted
Product info
Find out more about the product below by selecting the link
Tessonics RIWA
In the new Industry 4.0 environment, RIWA is the Tessonics’ answer for the challenging demands of the new smart factories.
The system provides a solution to evaluate resistance spot welds in real-time, using an advanced non-destructive ultrasonic system. A custom built system consisting of a high frequency ultrasonic transducer that is integrated into the welding electrode, which generates ultrasonic waves that pass through the electrode cap into the welded plates. The key feature of the technology is that inspection of the weld is conducted during the real time monitoring of the welding process.
A specialized software, leveraged by the latest advancements in modern processing using AI, is capable of performing full analysis of the weld, reporting the presence of the weld nugget and its location with respect to the plate surface. A fully customizable trigger sensor can be placed to meet quality and process requirements.
RIWA is self-aware, and has the ability to monitor the welding process continuously, becoming a powerful tool in the process management system. The system is shop floor proven, with the expertise of over 20,000 different welding joints behaviours meticulously analysed prior to the build of the detection system.
Features and Benefits
Features
Metals:
- Mild steel
- High Strength
- Dual phase
- Aluminum
Metal Thickness:
- 0.6 – 3.0 mm
Coatings:
- Bare
- Galvanneal
- Galvanized
Data Storage:
- Software stores millions of weld records on the hard drive
- Stored welds can be retrieved for reporting and analysis
Product info
Find out more about the product below by selecting the link
Tessonics AM 1202
Tessonics Acoustic Microscope
The universal acoustic microscope Tessonics AM 1202 is built for nondestructive evaluation and imaging of the internal structure of samples. The main application areas are: industrial quality control and biomedical research. The device has a compact design and wide possibilities for 2D and 3D data analysis. The microscope consists of desktop scanner and computer with data acquisition board.
Features and Benefits
Features
Transducers
- The microscope is operated with standard spherically-focused transducers in the frequency range of 5 to 100 MHz.
Lens Attachment
- Standard UHF connector
Electrical Connection
- Axial UHF connector or side mounted microdot connector
Scanning Area
- Scanner provides precise movement and positioning of the acoustical lens in area 110 × 150 mm with repeatability not worse then 5 μm in the X and Y direction.
Object Stage
- Motorized vertical motion 50 mm and precision 0.5 μm. Angle adjustments in two directions in the range ± 10 degrees
Data Acquisition Board
- 400 MSa/s, 14 bits, RF bandwidth 500MHz
Operating Systems
- Windows 7, Windows 10
Image Types
- A-, B-, C- and M-scans
Scanner Dimension
- 400 × 420 × 320 mm
Power
- 110 – 240 V
Weight
- 14 kg
Applications
- Inspection and quality control of welded joints
- Testing of adhesive bonding
- Detection of porosity in castings
- Integrity testing in composite materials