3D RADIOGRAPHY
SYSTEMS

Phoenix Power|scan HE

Scan large, complex parts with ease: 9 MeV High Energy CT Scanner 
The combination of penetration power and Waygate Technologies’ advanced CT features such as Scatter|correct technology make this CT system predestined to scan extremely large, heavy and high absorbing complex parts and assemblies with unmatched speed, precision, and ease of use — enabling faster, more precise inspections than ever before.

As global technological demands require increased productivity while tightening regulations require ultimate precision to ensure the highest levels of quality and safety, your inspection technologies need to work harder than ever to keep up.

As the leader in CT technology, Waygate Technologies’ inspection systems and services meet those challenges with relentless innovation. The very first of its kind, our 9 MeV linear acceleration  CT scanner (LINAC) called Phoenix Power|scan HE leverages cutting-edge technological advancements like Scatter|correct technology to scan large, complex parts and assemblies with unmatched speed, precision, and ease of use – enabling faster, more precise inspections than ever before.

Now you can get on-demand access to this powerful CT technology and expertise, without having to maintain any inspection equipment. Our experts are poised and ready to help you take an in-depth look into the internal features you could never see before, so you can understand how to better protect them from failure.

Bring new possibilities to your manufacturing process when you experience the expert-backed inspection system on your own production floor.

When it comes to fast and powerful, but precise and reliable high-quality CT with maximum flexibility, Power|scan HE is the ultimate solution.

Unique Features

  • 9 MeV LINAC source, 20 times more powerful than the optional 450 kV minifocus X-ray tube
  • Part weight up to 1000 kg and part size up to 1920 mm in diameter x 2000 mm tall

Features

  • Scatter|Correct
    • Our unique Scatter|correct technology delivers premium imaging results up to 66% faster and with unmatched artifact free quality.
  • Dense part inspection
    • Ideal for high-density industrial CT, the system’s 20x more powerful penetration energy can scan high absorbing metal alloys used for additive components and structure castings.
  • Large part scanning
    • Scan large, complex assemblies and components that weigh up to 1000 kg, for applications in electric motors, aviation composites, metal space parts, and more. An integrated crane makes loading and unloading parts simple.
  • Dual detector
    • Linear Diode Array (LDA) and Flat Panel (DDA) detect defects including porosity, foreign material, measurement, lack of fusion, positive metals, and trapped powder.
  • Faster scan times
    • Our system delivers imaging results up to 66% faster, so you can make smarter decisions, maximize profitability, and reduce production time.
  • Crystal-clear resolution
    • Reduce risk and improve confidence with full penetration for crisp image quality. See intricate details and push the limits of production without concern.
  • X-ray & CT on-demand inspection, training and consulting services
    • At our global Customer Solutions Centers (CSC), we provide you on-demand use of our proven, state-of-the-art, non-destructive X-ray 2D and 3D Computed Tomography (CT) scanning X-ray inspection technologies services and access to our staff on experienced experts. The Phoenix|Power|scan HE system is available for inspection services at Waygate Technologies

Benefits

  • Line or flat panel detector with up to 4x detector shift, combined with advanced scatter correction technology ensure high through put
  • Flexibility to add additional features such as metrology

Applications

This system is capable of analyzing these types of components with a significant scan time reduction at highest image quality

  • Complex castings
  • High-density metal alloy additive parts
  • Large composites components with complex internal structures

Find out more about the product below by selecting the link

Phoenix Large CT Systems Brochure

Phoenix V|tome|x S240

Industrial Scanner featuring unparalleled flexibility and efficiency.
Advances in inspection technology have yielded a highly versatile high-resolution system for 2D X-ray inspection and 3D computed tomography (microCT and nanoCT®) and 3D metrology. CT scanning of smaller assets is now more efficient than ever thanks to up to two times faster microCT scans and doubled resolution.

The Phoenix V|tome|x S 240 is one of the few CT systems worldwide combining the highly efficient Dynamic 41 detector technology and High-flux|target — enabling high image quality as it scans much faster, or with improved accuracy, and truly revolutionizing inspection.

Industrial microCT and nanoCT Scanning.
Whether you need to increase speed, detection detail, or do both, the Phoenix V|tome|x S240 Waygate Technologies, a Baker Hughes business, can be formatted for any 3D industrial or scientific microCT task. This CT scanner is ideally suited to meet inspection challenges in the electronics, R&D, scientific, and automotive industries.

To allow high flexibility, the V|tome|x S240 may optionally be equipped with both, a 180 kV/20 W high-power nanofocus X-ray tube and a 240 kV/320 W microfocus X-ray tube. Due to this unique combination, the system is an ideal tool for a wide range of applications from extreme high resolution nanoCT scans of low absorbing materials with best detail detactabilty of 0.2 micrometer as well as for 3D analysis of higher absorbing objects of up to 15 kg  weight and 500 mm in diameter with microCT.

Features

  • Dual|tube: 240 kV / 320 W microfocus X-ray tube – specially optimized for CT applications optionally combined with a high power microfocus X-ray tube
  • Helix|CT: Scan longer parts with improved image quality to increase probability of detection (POD) with efficiency and ease
  • Offset|CT: Scan even larger parts with up to ~70% larger scanning volume
  • Orbit|scan: Define a virtual scan rotation axis for ease of scan adjustment and flexible ROI CT scans
  • Long-life|filament: Up to 10 times increased filament lifetime, ensuring long-term stability and optimizing system efficiency by Long-life|filament
  • Phoenix Datos|x CT software: Fully automate your data acquisition, volume processing, and evaluation with ease
  • Full 2D inspection capability: Manipulator tilt axis (+/-45°) for fully flexible radiographic inspection
  • Flash! image optimization: Next generation of superior defect detection, optimized for 2D electronics and casting inspection

Benefits

  • Multiple configurations possible. Flexible open nanofocus-microfocus dual tube combination possible (e.g. 180 kV/20 W high-power nanofocus X-ray tube)
  • 3 different detector options depending on the inspection task, e.g. DXR S100 Pro with 2,500×3,000 pixels at 100 μm pixel size for superior resolution
  • Ultra-reliable. Up to 10 times increased filament lifetime, ensuring long-term stability and optimizing system efficiency by long-life|filament
  • Increased speed without compromising image quality. Up to 2 times faster data acquisition at the same high image quality level by Diamond|window
  • Maximized scan flexibility with optional Offset|scan und Helix|scan capability
  • High throughput at high result quality thanks to the highly efficient Dynamic 41 detector technology and High-flux|target

Applications

  • Internal defect analysis
  • 3D quantitative porosity analysis
  • Flexible 2d X-ray inspection
  • nanoCT enabled materials structure analysis
  • Assembly control
  • CAD Data nom/act comparison

Characteristics

  • With approximately 500 units sold, the Phoenix V|tome|x S is the dual-tube CT system with the widest installation base worldwide, offering an unique flexibility from 2D radiographic inspection to micro- and nanoCT. With the recent launch of the next V|tome|x S generation, the system is better than ever before.
  • Superior imaging detectorsChoose the best detector option depending on your individual inspection needs:
    • Temperature stabilized Dynamic 41|200p+ large area detector with superior image and result quality, 410 x 410 mm (16” x 16”), 200 μm pixel size, 2036 x 2036 pixels (4 MP)
    • DXR S100 Pro detector, 100 μm pixel size, 2,500 x 3,000 pixels for superior resolution and outstanding detectability on a 300 mm x 250 mm large active area – optional with 1.3x virtual detector enlargement
    • Temperature stabilized DXR 250RT detector array with 20 fps for real-time inspection, 200 μm pixel size, 1,000 x 1,000 pixels on a 200 mm x 200 mm large active area with 2x virtual detector enlargement
  • The patented High-flux|target makes CT scanning more efficient due to up to two times faster CT scans or doubled resolution. Review results faster than ever thanks to Accelerated 3D CT reconstruction by Velo|CT and automated generation of first article inspection reports available in one hour or even less.
  • With its 5-axes manipulation for 2D and 3D inspection of samples up to 10 kg and up to 500 mm in diameter, the Phoenix V|tome|x S is a compact allround system, especially in its optional Dual|tube configuration, combining the submicron detail detactability of the 180 kV nanofocus X-ray tube with the inspection power of the 240 kV microfocus tube. Fast and easy tube exchange just by a push of a button.
  • The 3D Measurement package powers reliable precision results while simplified software and fully automated execution of CT scan, reconstruction and analysis process makes capturing and reproducing high-quality inspection images easier than ever.
  • Proprietary machine learning (ML) based algorithms deliver exceptional Automated Defect Recognition (ADR) across various flaws for e.g. battery anode overhang analysis or typical casting defects. Our AI and data science based ADR library yields greater accuracy and enhanced ease of use compared to conventional ADR approaches, eliminating the need for expert parameterization skills.Waygate Technologies offers X|approver, the next level and premium ADR platform consisting of the full and intuitive workflow management as well as a comprehensive ADR library running in the background of your production delivering automatic decision making. On top of it reporting functions are provided to see potential negative trends in production at a glance.  Any authorized operator can parametrize scanned samples (e.g. for highly accurate overhang issue detection), and the algorithms get more accurate over time.
  • For advanced 2D inspection, the Phoenix V|tome|x S includes X|act inspection software with industry leading Flash!™intelligent image processing technology for optimized failure detection. Users benefit from two versions:
    • Flash! (for general NDT use such as casting inspection)
    • Flash! Electronics (optimized for Electronics inspection)

Phoenix V|tome|x C450

Inspect and measure large samples with high precision and throughout

The Phoenix V|tome|x C is a high performance compact industrial 450 kV minifocus CT system for inspection and 3D metrology of a wide applications range such as large light metal castings, turbine blades, AM parts etc.

Waygate Technologies’ patented Scatter|correct technology automatically removes most scatter artifacts from the CT volume. This technological advancement provides image quality like that achieved with conventional fan-beam scanning but at speeds up to 100 times faster.

Our Phoenix V|tome|x C is a compact 450 kV CT system with the largest possible scan volume and usable specimen weight especially for production and production-related areas such as production lines and quality assurance laboratories in battery manufacturing, in foundries and in aerospace – a flexible combination of semi-automated, non-destructive inspection and VDI 2630-1.3 specified 3D metrology.

The Phoenix V|tome|x C comes standard with our exclusive 4 MP Dynamic 41|200 next-generation photodiode design industrial X-ray detector. It provides 10x increased sensitivity relative to the state of the art 200 µm pixel size DXR detectors producing 2-3x cycle time increase without image quality impact, making inspections and measurements more efficient and productive. Compared to 16-bit detectors, the optimized 14-bit technology offers the highest efficiency with a dynamic range of 10000:1 and thus saves time in use and also generates less noise in the image. As a premium option, the 100 µm / 16 MP Dynamic 41|100 detector provides a 2x resolution increase without cycle time impact. Detection of 2x smaller defects without an increase of geometric magnification allows for the imaging of large objects at a higher resolution.

Features

  • Inspection volume up to Ø 500 mm x 1000 mm
  • Granite based manipulator for parts up to 100 kg
  • Best detail detectability ~100 µm
  • In Metrology|edition, the V|tome|x C450 is the only system with a clearly defined metrology specification in its class of SD ≤ (15 ± L/50 mm) µm
  • Also available as Production|edition capable to be fed by robots for complete automated inspection
  • Unique detector technology for 2-3x increased CT inspection speed
  • Patented Scatter|correct technology for unprecedented low artifact precision up to 100 times faster than with a comparable quality fan beam CT
  • Exclusive Flash!TM image enhancement technology.
  • https://www.bakerhughes.com/waygate-technologies/ndt-software/flash-intelligent-image-processing-technology
  • Optional Automated Defect Recognition (ADR)CT performance specified referring to ASTM E 1695 guideline

Benefits

  • Offers industry-leading sample size, flexibility, and maximum penetration power for high-absorbing samples at 450 kV
  • It delivers extremely high-quality cone beam minifocus CT with the lowest possible scatter artifact level
  • Ist automation functionality, minimize operator time and influence, while highly increasing the repeatability and reproducibility of CT results
  • With easy loading tools and automation features, it’s easier than ever to use
  • Besides 3D inspection, the V|tome|x C450 can optionally be used as Metrology|edition for precision measurements of internal surfaces and features

Applications

  • Battery cells and modules
  • Large light metal castings
  • Small steel castings
  • Additive manufactured parts
  • Composites

Phoenix Nanotom® M

The Phoenix Nanotom® M is a nanofocus X-ray CT system for scientific and industrial computed tomography (microCT and nanoCT®) and 3D metrology. The system realizes a unique spatial and contrast resolution on a wide sample and application range. Fully automated execution of CT scan, reconstruction and analysis process ensures its ease of use and fast, reliable CT results. Precise and reproducible 3D measurements of complex objects and the automatic generation of first article inspection reports within an hour are possible.

High-resolution computed tomography (CT) has become a powerful inspection tool for a wide range of industrial and scientific inspection and metrology applications such as non-destructive structure and failure analysis as well as for quality assurance or production control.
With its 180 kV/20 W ultra-high performance nanofocus X-ray tube, precision mechanics and advanced software modules, the Phoenix Nanotom® M is the inspection solution for a wide range of 3D CT applications. Once scanned, the fully three-dimensional CT information allows many possibilities for analysis, e.g. non-destructive visualization of slices, arbitrary sectional views, or automatic pore analysis.

Features

  • The Phoenix Nanotom® M includes all essential features for CT with extremely high accuracy and reproducibility:

    • Temperature stabilized cabinet
    • High accuracy direct measuring system
    • Vibration insulation of the manipulator
    • Precision rotation unit on air bearings
    • Temperature stabilized DXR detector for brilliant image quality

Benefits

  • Your Advantages:

    • Unique spatial and contrast resolution on a wide sample range – from small material to medium sized plastic samples
    • Also for electronics assemblies up to 240 mm in diameter, 250 mm hight and 3 kg (6.6lbs) in weight
    • Optimized 3D metrology package for stable acquisition conditions, fast reconstruction within minutes and reproducible measurement results
    • Optimized ease of use due to system design and advanced Phoenix Datos|x CT software

Applications

  • NanoCT can compete in many application fields with limited availabe synchrotron facililties, e.g.:

    • Materials science
    • Micro-engineering
    • Electronics
    • Life sciences/ Medical devices
    • Geosciences

Find out more about the product below by selecting the link

Technical Specifications

Nanotom M Brochure

Innovations Overview Brochure

Phoenix V|tome|x M300

Inspect with precision, power, and productivity 
The Phoenix V|tome|x M is Waygate Technologies most versatile and precise X-ray microfocus CT cabinet system for 3D metrology and analysis.

This highly productive Dual|tube scanner with its 300 kV microfocus and optional 180 kV nanofocus X-ray tubes delivers improved accuracy at unprecedented speeds—helping you dramatically optimize your lab research results and production quality processes to meet today’s und future increasing demands.

Our powerful industrial computer tomography (CT) system, designed for 3D metrology and analysis, provides industry-leading magnification at 300 kV. It is the world’s first microCT scanner with Scatter|correct technology, to automatically remove scatter artifacts for higher image quality. With a variety of exclusive high performance detectors and proprietary premium CT technologies, the Phoenix V|tome|x M revolutionizes CT inspection and 3D metrology – delivering faster scans and higher throughputs without compromising image quality and measurement precision.

Benefits

Scanning & Metrology at Higher Accuracy, Higher Speeds

  • High-quality images via Scatter|correct technology
  • High-speed scans thanks to exclusive detectors technology and patented
  • Outstanding reliable metrology precision
  • Highest versatility due to optional 300 kV micro- and 180 kV nanofokus Dual|tube setup
  • Industry-leading microfocus magnification at 300 kV

Applications

  • Internal defect analysis
  • 3D quantitative porosity analysis
  • Assembly control
  • Materials structure analysis for small high-absorbing castings
  • Highest precision nanoCT of small or low absorbing samples
  • Research: 3D printing, composites, battery cells and modules, ceramics, medical industry
  • Precision 3D metrology
  • CAD Data nom/act comparison